Remote Monitoring Control Rapid Rate Thermal Cycle Test Chamber For Battery Test

1. Product Name and Purpose

2. Product Features

Ultra - Fast Temperature Change Capability

• High - Speed Temperature Ramping
  • These test chambers are capable of achieving extremely rapid temperature change rates, typically ranging from 10°C/min to 60°C/min. This high - speed ramping allows for the simulation of real - world scenarios where batteries experience sudden temperature fluctuations, such as during rapid charging, discharging, or when the device is moved from a cold to a hot environment or vice versa. The ability to precisely control the rate of temperature change ensures accurate replication of these conditions, enabling reliable testing of battery responses.
• Wide Temperature Range
  • The temperature range of these test chambers is typically broad, spanning from - 70°C to + 150°C. This wide range covers the extreme temperature conditions that batteries may encounter in different applications. For example, in cold regions, electric vehicle batteries need to function properly at low temperatures, while in high - temperature environments, such as in hot climates or during intensive battery usage, the batteries must also maintain their performance. The test chamber's ability to reach these extreme temperatures allows for comprehensive testing of battery performance across a wide spectrum of conditions.

Precise Temperature Control

• Accurate Temperature Regulation
  • Despite the rapid temperature changes, the test chambers maintain a high level of temperature accuracy. The temperature control accuracy is typically within ±0.5°C. This precision is crucial as even small temperature variations can have a significant impact on battery performance. By ensuring accurate temperature regulation, the test results are reliable and consistent, enabling meaningful comparisons and analysis of battery behavior under different temperature change scenarios.
• Uniform Temperature Distribution
  • The interior of the test chamber is designed to provide a uniform temperature distribution throughout the test volume. Advanced air circulation systems and heat transfer mechanisms work together to ensure that the temperature variation within the chamber is typically within ±1°C. This uniformity is essential for accurate testing, as it ensures that all parts of the battery are exposed to the same temperature conditions, eliminating any biases in the test results.

Customizable Test Profiles

• Programmable Temperature Sequences
  • Operators have the flexibility to create highly customizable test profiles that simulate complex and realistic temperature transition scenarios. These profiles can include multiple cycles of rapid temperature changes, sudden jumps in temperature, or gradual ramping, depending on the specific requirements of the battery being tested. For example, a test profile can be designed to mimic the temperature changes that an electric vehicle battery experiences during a typical drive, including rapid heating during acceleration and cooling during coasting or charging.
  • The ability to program these custom test profiles allows for a more comprehensive evaluation of battery performance under real - world conditions. It enables manufacturers to identify potential issues that may arise during actual use and develop strategies to address them, such as improving battery thermal management systems.

Safety Features

• Over - Temperature Protection
  • The test chambers are equipped with advanced over - temperature protection systems. In the event of a malfunction or an unexpected increase in temperature, the system automatically shuts down the heating or cooling elements to prevent damage to the battery and the test chamber itself. This feature ensures the safety of the testing process and protects valuable battery samples from being destroyed due to overheating.
• Gas Monitoring and Ventilation
  • Since batteries can release potentially harmful gases during operation, especially under extreme temperature conditions, the test chambers are equipped with gas monitoring and ventilation systems. These systems continuously monitor the gas composition inside the chamber and, if necessary, ventilate the chamber to remove any harmful gases. This ensures a safe working environment for the operators and prevents the accumulation of dangerous gases that could pose a risk of explosion or fire.

User - Friendly Operation and Monitoring

• Intuitive Control Interface
  • The test chamber is equipped with an intuitive control interface that simplifies the operation process. The interface allows operators to easily set and adjust test parameters, such as temperature change rates, target temperatures, test duration, and test profiles. It also provides a clear display of the current test status, including the actual temperature, elapsed test time, and any error messages. The user - friendly design ensures that even operators with limited technical expertise can efficiently conduct battery tests.
• Remote Monitoring and Control
  • Many models of the fast change rate test chambers offer remote monitoring and control capabilities. This feature is highly beneficial for manufacturers and researchers, as it allows them to monitor the test progress and adjust the test parameters from a remote location, such as an office or a control center. This is especially useful for long - term tests or when multiple tests are being conducted simultaneously. Remote monitoring and control enable timely intervention in case of any issues, ensuring the smooth and efficient operation of the testing process.

3. Specific Parameters

• Model	FC-150	FC-270	FC-456	FC-1000
  Inside dimension(W x D x H) mm	50 x 75 x 60	60 x 90 x 50	80 x 95 x 60	100 x 100 x 100
  Outside dimension(W x D x H) mm	105 x 181 x 140	115 x 200 x 165	135 x 210 x 170	154x 202 x 176
  Internal material	#304 Stainless Steel
  External material	Powder coated #304 Stainless Steel
  Temperature range	+ 150℃~ - 70 ℃
  Temperature resolution ℃	0.01
  Temperature stability ℃	±0.3
  High temperature ℃	100	100	100	100
  Heating time (min)	20	30	30	30
  Low temperature	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70
  Cooling time (min)	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70
  Air circulation system	Mechanical convection system
  Cooling system	Imported compressor, fin evaporator, gas condenser
  Heating system	Sus304 Stainless steel High-speed heater
  Controller	Touch panel
  Electrical power requirements	3 phase 380V ±10% 50/60Hz
  Safety device	Glass window, test hole 50 mm, action indicator lamp, box lighting, interlayer rack* 2 pcs, circuit system load protection, compressor load protection, control system load protection, heating system load protection, overtemperature load protection, fault indicator lamp

4. Product Functions

• Performance Evaluation
  • By subjecting batteries to rapid temperature transitions, the test chambers help evaluate the performance of batteries under dynamic conditions. This includes assessing parameters such as battery capacity, voltage stability, internal resistance, and power output. For example, rapid temperature changes can affect the chemical reactions inside the battery, and by measuring these parameters, manufacturers can understand how the battery's performance is impacted and make improvements to enhance its efficiency.
• Lifespan Prediction
  • The test chambers can be used to predict the lifespan of batteries under realistic operating conditions. Repeated exposure to rapid temperature changes can accelerate the degradation processes in batteries, such as electrode degradation and electrolyte decomposition. By analyzing the changes in battery performance over time during these tests, manufacturers can estimate the battery's lifespan and develop strategies to extend it, such as improving the battery's thermal management system or using more durable materials.
• Safety Assessment
  • Safety is a critical aspect of battery operation. The fast change rate test chambers allow for the assessment of battery safety under extreme temperature conditions. By simulating rapid temperature changes, it becomes possible to identify potential safety issues, such as thermal runaway, gas evolution, or short - circuits. This information can be used to develop safety features and design improvements to prevent these issues from occurring in real - world applications.
• Research and Development
  • In the research and development phase, these test chambers are invaluable tools for exploring new battery chemistries, materials, and designs. Researchers can use the chambers to test the performance of new battery technologies under rapid temperature changes and compare them with existing technologies. This helps in the development of more advanced batteries that are more robust, efficient, and safe, meeting the growing demands of various industries.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The manufacturing of fast change rate test chambers follows strict quality control procedures. Each component, from the chamber's body and insulation materials to the temperature sensors, control electronics, and air circulation systems, is sourced from reliable suppliers and undergoes thorough inspection and testing.
  • The assembly process is carried out by highly skilled technicians in a clean and controlled environment. The chamber is calibrated and verified at multiple stages during production to ensure its accuracy and performance. This includes testing the temperature control system, air circulation performance, and the functionality of all safety features.
• Quality Certification and Validation
  • Our fast change rate test chambers have obtained relevant quality certifications, such as ISO standards for environmental testing equipment and specific battery testing standards. They have also been validated by independent testing laboratories to ensure that they meet industry standards and provide accurate and reliable test results.
  • We continuously update and improve our product based on the latest technological advancements and customer feedback. This ensures that our fast change rate test chambers remain at the forefront of battery testing technology.

6. Application Areas and Success Stories

• Electric Vehicle Battery Testing
  • An electric vehicle (EV) manufacturer was developing a new battery pack for its upcoming model. The batteries were tested in the fast change rate test chamber to evaluate their performance under rapid temperature changes during charging and driving. The testing revealed that the battery pack's performance degraded significantly during rapid charging in cold weather. Based on this result, the manufacturer developed a new thermal management system that pre - warms the batteries before charging in cold conditions. The improved battery pack passed all subsequent tests and was successfully integrated into the EV, improving its cold - weather performance.
• Portable Electronics Battery Testing
  • A smartphone manufacturer was testing a new lithium - ion battery for its latest model. The battery was subjected to rapid temperature changes in the fast change rate test chamber to simulate the conditions it would encounter in daily use, such as moving from an air - conditioned room to a hot outdoors. The testing showed that the battery's lifespan was reduced when exposed to frequent rapid temperature changes. The manufacturer then optimized the battery's design and the smartphone's power management system to mitigate the effects of temperature changes. The new battery had an extended lifespan and improved performance, enhancing the overall user experience.
• Renewable Energy Storage Battery Testing
  • A company involved in renewable energy storage was testing a new flow battery for use in large - scale solar and wind energy storage systems. The battery was tested in the fast change rate test chamber to evaluate its performance under the rapid temperature changes that occur during daily and seasonal variations. The testing identified potential issues with the battery's electrolyte stability under extreme temperature conditions. The company then developed a new electrolyte formulation that was more stable and resistant to temperature changes. The improved battery passed all the tests and was ready for deployment in renewable energy storage systems, ensuring more reliable and efficient energy storage.

7. Service and Support

• Pre - Sales Technical Consultation
  • Our team of battery testing experts provides in - depth technical consultations to help customers understand the capabilities and suitability of the fast change rate test chamber for their specific testing needs. We offer demonstrations and training sessions to familiarize customers with the operation and functionality of the chamber before purchase. We also assist in selecting the appropriate chamber model and test parameters based on the customer's requirements.
• After - Sales Service and Maintenance
  • We offer comprehensive after - sales service, including on - site installation and commissioning. Our team of experienced technicians is available for regular maintenance, calibration, and emergency repairs. We provide genuine spare parts and timely upgrades to ensure the long - term performance and reliability of the chamber.
  • We also offer service contracts that include preventive maintenance and priority technical support. Our goal is to ensure that our customers' fast change rate test chambers are always in optimal working condition, providing accurate and reliable test results.
• Training and Technical Support
  • We conduct training programs for new users to ensure that they can effectively operate the fast change rate test chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization.
  • We also provide software updates and support for the control and monitoring systems of the chamber to keep it up - to - date with the latest features and technologies.